[TRNSYS-users] TRNSYS-users Digest, Vol 49, Issue 40

David Bradley bradley at tess-inc.com
Mon Jan 26 10:11:10 PST 2009


Mariana,
  You might open up the *.inf file with a text editor and search on the 
string "32" to see if you can find the surface that way. Otherwise, I 
would recommend that you send the *.bui file to your TRNSYS distributor 
and see if they can help you find the problematic surface.
Kind regards,
 David


ghetu mariana wrote:
> Trnsys users,
>
> I have problems with type56. I’m simulating a heating installation 
> with different time-base and time-step. For a time-base of 20 min, 40 
> min, 50 min, 100 min (time-step: 2min, 5min, 10min,etc.), I get an 
> error message saying that the temperature for zone 3 surface 32 does 
> not converge. I looked up zone 3 surface 32 in the “.bui” file but I 
> can’t find it, it doesn’t exist!
>
> If I start the debugger on the “.dck” file I get nothing, it’s like I 
> have no errors.
>
> Have any of you had this problem before?
>
>
> Thanks,
>  
> Mariana Ghetu
>
> --- On *Sat, 24/1/09, trnsys-users-request at cae.wisc.edu 
> /<trnsys-users-request at cae.wisc.edu>/* wrote:
>
>     From: trnsys-users-request at cae.wisc.edu
>     <trnsys-users-request at cae.wisc.edu>
>     Subject: TRNSYS-users Digest, Vol 49, Issue 40
>     To: trnsys-users at cae.wisc.edu
>     Date: Saturday, 24 January, 2009, 8:03 PM
>
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>      "Re: Contents of TRNSYS-users digest..."
>               
>
>     Today's Topics:
>
>        1. Re: Heat exchanger temperature control (Mario Leroy Ortiz)
>               
>
>     TRNSYS users,
>
>     I found what was wrong.  My cold side HX pump was working well while my solar
>     loop temperature was close to its controllers set value.  However, during the
>     shoulder season, when the heating load is well below the heat collected by the
>     solar collectors, the solar loop temperature rises above the set point.  The
>     solar array exit temperature varies widely during the shoulder season when heat
>     collected is much less than heat used for heating/cooling load.  This is due to
>     the solar loop pump running at maximum flow rate to try to reestablish the solar
>     array exit temperature to the lower set temperature. Thus, the solar array
>     outlet temperature varys with the load and insolation.  I had allowed the heat
>     exchanger set point to vary at 5 oC below the solar
>      array exit temperature. 
>     Thus, my controller for the cold side heat exchanger pump was confused by the
>     ever changing set temperature.
>
>     The moral of the story is that a constantly changing set point may cause
>     controller issues that are unbearable.
>
>     Thank you,
>
>     Mario Ortiz
>
>     On Wed, 14 Jan 2009 10:01:59 -0600
>      David Bradley <bradley at tess-inc.com> wrote:
>     > Mario,
>     > I have not gotten a chance to look at the attached files but chances are
>     that there are some convergence problems associated with the iterative feedback
>     controller. As I mentioned in an email yesterday, the simplifying assumptions
>     that often get made in building models of hydronic loop components (pumps, heat
>     exchangers, etc.) neglect the thermal capacitance of the fluid in the devices,
>     which in turn leads to very fast reactions to control decisions. In some cases,
>     putting time delays on controllers helps solve the
>      convergence problems but
>     often, it just masks an underlying issue. My recommendation would be to make
>     sure that you have at least one timestep of storage in your loop (in other
>     words, model the pipes with some realistic thermal losses), reduce the time step
>     and tighten the tolerances to at least 0.0001 (the default is 0.001 I think).
>     > 
>     > Alternatively, there is a model of a heat exchanger that controls the
>     outlet temperature using an internal bypass available in the TESS Hydronics
>     Library.
>     > Kind regards,
>     > David
>     > 
>     > 
>     > Mario Leroy Ortiz wrote:
>     >> TESS and TRNSYS users,
>     >> 
>     >> Please help me with the attached files...
>     >> 
>     >> I am having some problems controlling the outlet temperature of the
>     cold side of a type 5b counter flow heat exchanger.
>     >> 
>     >> I am modeling a plate and frame heat exchanger where the heat source
>     is a
>      solar thermal array and the cold side charges a storage tank.  Heat is used
>     for a building load.
>     >> 
>     >> My example project file is simple.
>     >> 
>     >> Water at a constant temperature (65C) is supplied to a heat exchanger
>     with a varying flow rate (low in morning and afternoon, high at midday) to mimic
>     what might be supplied by a solar array.
>     >> 
>     >> I am trying to maintain the heat exchanger cold side temperature (tank
>     heat supply) at 60C using a variable speed pump and an iterative feedback
>     controller.
>     >> 
>     >> Heat is drawn from the tank to the building load.
>     >> 
>     >> There are 7 days in the simulation.  Day 4 and day 7 seem to work
>     right.
>     >> 
>     >> On the other days, during the last hour of time when solar thermally
>     heated water is supplied to the heat exchanger, the cold heat exchanger outlet
>     temperature seems to drop prematurely due
>      to the cold side pump speeding up. 
>     Under certain unknown circumstances (days 4 and 7), the cold side pump flow
>     mirrors the hot side pump flow and the cold side temperature is maintained for
>     most of the time that solar thermal heat is available.  For unknown (to me)
>     reasons, at other times the cold side pump flow is sporadic (speeds up rapidly,
>     decreasing the cold side outlet temperature), especially late in the afternoon.
>     >> 
>     >> Attached are the project file and input file for my tank.
>     >> 
>     >> This is an example of the problems I am seeing in a larger project
>     file.  This project does not show it, but what I see in the larger project is
>     the cold side pump turning off on me when the hot pump is running at full
>     capacity, causing my solar loop to get very hot.
>     >> 
>     >> Any assistance with this problem is appreciated.
>     >> 
>     >> Thank you,
>     >> 
>     >> Mario
>      Ortiz
>     >> 
>     ------------------------------------------------------------------------
>     >> 
>     >> _______________________________________________
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>     >>   
>     > 
>     > -- ***********************************************************************
>     > Thermal Energy System Specialists (TESS), LLC David BRADLEY               
>           22 N. Carroll Street - Suite 370 Partner                           
>     Madison, WI 53703                                  USA
>     > P: +1.608.274.2577 F: +1.608.278.1475
>     > E-mail: bradley at tess-inc.com Web Pages: http://www.tess-inc.com    and    
>     http://www.trnsys.com
>     > 
>     > ***********************************************************************
>     >
>      
>
>
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-- 
***********************************************************************
Thermal Energy System Specialists (TESS), LLC 
David BRADLEY                      22 N. Carroll Street - Suite 370 
Partner                            Madison, WI 53703 
                                   USA
P: +1.608.274.2577 
F: +1.608.278.1475
E-mail: bradley at tess-inc.com 
Web Pages:  http://www.tess-inc.com    and      http://www.trnsys.com

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